Product Information

Customer Branded Products
Starter Bar - Technical Data Sheet


Advantages | Application Equipment | Description | Design Criteria | Packaging
Precautions | Properties | Statement of Responsibility | Storage | Uses | Working Loads

Customer Branded Products (Main Page)
Starter Bar Hardener Safety Data Sheet
Starter Bar Resin Safety Data Sheet


Starter Bar Polyester Grout TP

Twin cartridge gun applied fast setting polyester injection grout for starter bars, bolts and anchors.

Uses

High strength fast setting anchoring of a variety of sizes and types of bolts and bars into concrete, rock, masonry and brickwork where high speed of installation and early application of load is required. Permanent installation of reinforcement starter bars, foundation bolts, base plates, balustrades, barriers and safety fencing, railway tracks, tie-back anchors, reinforcement dowelling abutments, ground anchors etc.

Advantages

  • Rapid strength gain.

  • Provides extremely high pull out loads.

  • Non-sag for anchoring in vertical and overhead applications.

  • Vibration resistant - energy absorbing of dynamic and repetitive load forces.

  • Can be used to install a variety of anchor bolts and starter bars eg: black, zinc plated, galvanised and stainless steel.

  • Convenient - built-in static mixer nozzle provides a uniform, consistent mix with minimal wastage.

  • Moisture tolerant - application can occur while the substrate is damp.

Description

Starter Bar Polyester Grout TP is part of Svenic Australia's range of structural adhesives and grouts for use in the construction industry. It combines ease of mixing and application with high strength performance and features a non-sag, paste like consistency before hardening.

Design Criteria

Starter Bar Polyester Grout TP can be used where the hole diameters are less than 25 mm greater than the bar or bolt diameter. For example, the hole diameter can be a maximum of 34 mm for a bolt diameter of 10 mm. Starter Bar Polyester Grout TP can be used in overhead and horizontal holes where the thixotropic nature of the Starter Bar Polyester Grout TP minimises the flow of material out of the hole.

Working Loads - Concrete

Anchor Thread 
Hole Diam- ameter
Minimum Anchor Embed
Maximum Tightening Torque
Working Loads - Tension & Shear (kN) Concrete Compressive Strength 30 MPa
Minimum Edge Distance
Minimum Distance Between Anchors
Size mm mm Nm Tension kN Shear kN mm mm
M8 10 80 8 4.3 4.5 50 50
M10 12 90 15 5.9 7.1 60 60
M12 14 110 30 8.4 10.6 70 70
M16 18 125 70 12.3 20.0 100 100
M20 24 150 140 19.7 30.2 120 120
M24 26 160 230 22.7 43.8 140 140

Properties

Data quoted typical for this product but does not constitute a specification.
Gel time:

Temp (°C)
Gel Time (Mins)
Minimum Time Before Load (Hours)
5 30 5
10 20 4
20 10 2
30 5 1

Compressive Strengths

After the minimum time before load, the grout typically attains a compressive strength in excess of 20 MPa. Starter Bar Polyester Grout TP typically achieves an ultimate compressive strength of 90 MPa.
Shear Strength
Shear strength: 30 MPa

Chemical Resistance

The cured resin is resistant to petrol, oil, grease and most acids, alkalis and solvents.
Application Instructions

Hole Preparation and Formation:
Drill the hole to the correct diameter and depth for the particular size stud bolt being installed. Optimum performance of Starter Bar Polyester Grout TP requires a rough sided, dust free hole. Use of a rotary percussive drill with air or water flushing is recommended. Cast holes should preferably be of inverse dovetail configuration. If parallel sided holes are cast they should be rough to provide adequate keying. Brush out the hole using a Svenic round pipe cleaner with nylon bristles. Blow out all the dust from the hole. Compressed air should be clean and free from dirt, oil etc.

Bar Preparation:
All bars should be degreased and all flaky rust removed.

Installation:
Before the new cartridge is introduced into the hole, dispense the first part (at least 20 ml) of the cartridge into a cup etc, until the resin and hardener is of a homogenous and consistent colour. Insert the nozzle to the bottom of the hole and fill the hole to at least half the drill depth. Before the resin gels, insert the bolt into the hole and rotate to fully coat the threads of the bolt. Continue to fill until resin flows around the top of the hole when the stud bolt is fully pushed home. After the resin has fully cured, attach the fixture and tighten the nut.

Cleaning:
Guns and excess resins should be cleaned within the pot life of the Starter Bar Polyester Grout TP. Xylene is available for this purpose.


CAUTION: Some solvents contain potentially harmful chemicals like Toluene. They should only be used in well ventilated areas. Avoid direct skin contact. For further information, refer to the specific instruction sheet on the solvent used.

Packaging

Starter Bar Polyester Grout TP is supplied in the correct mixing proportion as follows:

Item No.
Product Description
Standard Pack Sizes
330RPSBPTP 330 ml Twin Cartridge Kit (30:300 ml)
Starter Bar Polyester Grout TP with
one 12.5 mm dia x 18 Element
Static Mixer with taper per kit.
18
825RPSBPTP 825 ml Twin Cartridge Kit (75:750 ml)
Starter Bar Polyester Grout TP with
one 12.5 mm dia x 18
Element Static Mixer with taper per kit
 8
4400SBPTP 4.4 Litre Kit (400:4000 ml tins)
Starter Bar Polyester Grout TP
 2
Note: This kit does not include any accessories.
Note: Bulk drums available of each resin and hardener.

Source Document: Parbury Technologies. Lokset Rapid Issued: 8/1998

Application Equipment

Item No.
Product Description
Standard Pack Sizes
330PPM Hand Operated Applicator for Twin Cartridges
Set 30:300 ml
6
750XPPM Hand Operated Applicator for Twin Cartridges
Set 75:750 ml
6
750PPA Air Operated Applicator for Twin Cartridges
Set 75:750 ml
1

Other Accessories Brushes, Caps, Sleeves for cavity walls, and additional Static Mixers also available.

Storage

This product should be stored away from naked flame and high temperatures.
Shelf life of 12 months at 20°C can be expected. This is reduced if exposed to higher temperatures.
Keep cartridges closed tightly when not in use.
Do not interchange "D" plugs or in other way contaminate "A" Components with "B" or vice versa. Do not store in conditions of excessive heat or cold.

Precautions

Avoid contact with skin and eyes and avoid breathing vapours. Use only in well ventilated areas away from heat, sparks or naked flames. Wear protective gloves and eye protection when mixing or using.
If poisoning occurs, contact a Doctor or Poisons Information Centre immediately - Phone 13 11 26. If in eyes, hold eyes open, flood with water for at least 15 minutes and see a doctor. If skin contact occurs, remove contaminated clothing and wash skin thoroughly.

A product Material Safety Data Sheet is available to users upon request. Read Material Safety Data Sheet, Technical Data Sheets and label carefully before first use. In emergency, contact any Poisons Information Centre.

Fire

Starter Bar Polyester Grout TP Resin is flammable. Confined areas must be well ventilated and no naked flames allowed. DO NOT smoke during use.

Fire Resistance and Creep

At operating temperatures above 40ºC, the creep of the Starter Bar Polyester Grout TP under load may become significant. Resin based anchors should not be used where structural load bearing performance has to be maintained in anchors subjected to fire conditions.

Flash Point

Starter Bar Polyester Grout TP : 31ºC

Statement of Responsibility

The information given in this publication is based on the present state of our knowledge. Buyers and users must make their own assessment of our product under their own conditions for their own requirements.

No responsibility is accepted save those non-excludable conditions stated or implied by any Federal or State Legislation or law of a territory.

CONTACT POINT

Peter Coundouris General Manager Svenic Australia (Contact Information below)

OTHER CONTACT

Poisons Information Centre 13 11 26

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Svenic Australia
A.C.N. 002 984 705
4/3 Captain Cook Drive, Caringbah  NSW  2229 Australia
Phone: +61 2 9526 2655 | Fax: +61 2 9525 2049 | Email: info@svenic.com.au

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